Honda Clone Almost Dropped a Valve - Broken Valve Repair on a DEK Generator
James Condon
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I repair neglected power equipment. This channel was started because I found a lack of good content regarding portable generator repair and wanted to document some of the things I came across to help others dealing with similar issues. These videos are detailed and long, but would rather leave the details in to help those who are learning. Do what I do at your own risk. Generator voltages are lethal. Small engines can cause serious injury. Gasoline is explosive and moving parts can cause serious injury. Always use power equipment outside. This is not an instructional video but meant for entertainment. I am not a trained small engine professional or certified in generator repair. No information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. Any injury, damage, or loss that may result is the sole responsibility of the user. If you want give back, use PayPal: https://www.paypal.com/paypalme/jamescondonYT
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I picked up this DEK generator on Facebook Marketplace for $100. The listing stated that is needs a new head due to a broken valve. I'm not sure it needs a new head, but it defiantly needs some work. Lets try and fix this Honda clone. I use Harbor Freight Super Heavy Duty Degreaser in my ultrasonic cleaner. Visit My Amazon Store: https://www.amazon.com/shop/jamescondon Generator Model: 6500 Breakout Cord: https://amzn.to/374E0QV Caliper: https://amzn.to/3uHlje3 Carburetor Cleaning Kit: https://amzn.to/3wRu3Bd Compression Tester: https://amzn.to/3iNVm6W Feeler Gauge: https://amzn.to/370Bta6 Head Gasket: https://www.ebay.com/itm/185158337579 Kill A Watt: https://amzn.to/3NCsRaP Lapping Tool: https://amzn.to/3IUqo7R Magnetic Pickup Tool: https://amzn.to/36IDjgf Micro Drill Bit Set: https://amzn.to/3tUYGDC NGK Spark Plug BPR5ES: https://amzn.to/36D4ZTQ Push Rod Guide: https://www.ebay.com/itm/185131178681 Push Rods: https://www.ebay.com/itm/164328051155?var=463936799514 Rato Engine Manual: https://drive.google.com/file/d/1Hq2BiOGza27rwuLN8zwBgd2By58tAGF8/view?usp=sharing Roloc Bristle Brush: https://amzn.to/3tS8qi0 Test Tank: https://amzn.to/3iNVN15 Valve Grinding Compound: https://amzn.to/3Dqi4M4 Valve Kit: https://www.ebay.com/itm/164365811507?var=463979083930 Valve Spring Retainer: https://www.ebay.com/itm/184957961955 Valve Stem Seal: https://amzn.to/3NyQa5g 00:00:00 Intro 00:02:25 Coming Up Empty 00:07:14 Off with Its Head 00:15:47 Prepping the Head for Repair 00:25:43 Giving the Carburetor Some Attention 00:34:46 Repairing the Broken Valve 00:43:29 Putting it Back Together 00:56:45 First Test 01:01:10 Double Checking the Valves 01:06:42 Load Test 01:11:03 Why Hard to Start and Backfiring? 01:13:49 Spark! 01:17:08 Finishing Up 01:20:31 Final Test 01:21:40 Conclusion 389cc, 420cc, 440cc, Backfiring, Bad Spark Plug, Bent Push Rod, Broken Spring Retainer, Broken Valve Stem, Clean a Carburetor, Clone, Compression Release, Compression Test, DEK Generator, DEK Heavy Duty Power Equipment, DEK, Dropped Valve, Fixed, GX390, Generator, Head, Honda Clone, Lap Valves, Lash, Load Test, Popping out the exhaust, Popping out the intake, Power Equipment, Push Rod Guide, Small Engine, Stem Seal, Top End Rebuild, Troubleshooting, Valve Lash, Worn Push Rod Guide
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