Machining a 1000lb (450kg) Auger Drive Sub (Wait until you see the AUGER!)

HAL Heavy Duty Machining Australia October 18, 2024
Video Thumbnail
HAL Heavy Duty Machining Australia Logo

HAL Heavy Duty Machining Australia

View Channel

About

Welcome to our heavy duty machine shop. We specialise in the drilling industry and are located in Central Qld, Australia. My name is Matt, and in a nutshell we make super heavy duty gear that drillers typically love breaking. Hydraulic cylinders, drilling crossover subs, drill bits, recovery gear... the list goes on. If it's drilling related, we do it. WHY HAL? We chose to name the channel after my late grandad Hal. After working on a drill rig since the age of 14, Grandad then "retired" from drilling at age 60 to "the machine shop" ... and then proceeded to work until his 87th birthday. THE CHANNEL This little channel is just about sharing some of the weird and wonderful gear we get to make in the machine shop... and how drillers manage to break it. I upload once a fortnight (or weekly if possible...) and really appreciate all the comments from around the world. You guys are awesome. Thank you.

Video Description

In this week's video we're machining up the drive sub for the Big Rig auger bit which will be used to drill the first 12-15m (40 ish feet) before we send in the 3.0m (10ft) MEGADRILL. The part starts as a 1200lb (500kg) billet of solid 4140, and end up as what looks like a giant square impact driver. We'll be testing out "HAL" (our Colchester Alpha 1760's) maximum power to see if it'll run a 130mm Kennametal HTS drill... and if that fails, we'll use 'THE KRAKEN" ... our 110mm Shop Made Drill. I just want to test out to see if our big CNC has the power to run the 130HTS. Prediction: it won't... but you never know if you don't have go! Then it'll be off to our Quantum FBV-S5 Bed Mill "GODZILLA" to shape out the driver end. And maaaate.... is there some shaping to do... About HAL Heavy Duty: We're a real life machine shop for a 60 year old drilling company located in Central Queensland, Australia. Our job is to keep rigs running in the field, fixing all the stuff drillers break, and creating all the custom gear they need to get the job done! We run three CNC's, manual repair lathes, a few mills and a big green Megabore Lathe we call "THE HULK"... and are constantly having to make weird and wonderful tools for odd (usually oversize) jobs. We're a little shop that takes on big projects, and the latest is our MEGADRILL project where we're manufacturing a 3.0m (10 foot!) drill bit that'll weigh upward of 20 tonnes and we're getting ready to send it 250m (800+ feet) deep. Here's the latest on the project! The Megadrill Project https://youtu.be/OKPr15PucGQ?si=dTVN39xDaAYi3Je9 The Drive Sub https://youtu.be/mK3slsayuZM?si=kB4koTj7MrkngnlJ Mega Drill Rods https://youtu.be/qtsz7cLtDY8?si=LL-ip0p-M-FVsoTs We release one video a week (usually on Friday/Saturday) to give you all a window into our heavy duty world. #australianmachinist #machinistlife #machineshoplife #cnclife #heavydutyequipment #australiandrilling