No Power - Broken Rotor Wire Repair

Video Description

I found this Generac GP5500 generator outside covered in mud. The owner gave this generator away for free. He listed it for parts or scrap and did not state what was wrong with it or if repair was possible. The price was right. Lets see if we can get this Generac GP5500 running and making power again. Generator Model: GP5500 (0059390) Fuel Gauge: 0H9005A This is a common failure on the GP series generator. Last weekend I did a live repair on another GP5500 that Ken brought over. It had the exact same issue. See it live and uncut: https://www.youtube.com/live/mqmOSbA_gOA?si=XmEsgH3OkEJ0-oc8 Visit My Amazon Store: https://www.amazon.com/shop/jamescondon 3 Jaw Puller: https://amzn.to/4aY2TJu Amprobe ACDC-52NAV: https://amzn.to/3vRgRy7 Belt Sander (Ryobi BD4601G): https://amzn.to/4d00Ar2 Dead Blow Hammer: https://amzn.to/3U90IMG Dremel: https://amzn.to/3R3Vu3K Evapo-Rust (ER012): https://amzn.to/4aadkZS Feeler Gauge (Lisle 68100): https://amzn.to/4aY3gnm JB Weld (8281): https://amzn.to/3CXUFp3 Kill A Watt: https://amzn.to/3Ui8WTU Micro Drill Bits (Gyros): https://amzn.to/3yGlyfn Oscilloscope: https://amzn.to/3UkttqL Simple Green PRO HD: https://amzn.to/3UqsXGu Simple Green: https://amzn.to/3zyzqcj Squeeze Bottle: https://amzn.to/4cW0GjF Test Tank: https://amzn.to/3wi6DXG Ultrasonic Cleaner: https://amzn.to/4ct1eMy Ultrasonic Cleaner: https://amzn.to/4ct1eMy If you want to donate to the channel, you can use the YouTube "Super Thanks" feature or via PayPal: https://www.paypal.com/paypalme/jamescondonYT I no longer use Harbor Freight Super Heavy Duty Degreaser in my ultrasonic cleaner. Harbor Freight changed the recipe. The bottle previously stated "NON-CORROSIVE". Now it says "CORROSIVE", "do not user on Aluminum". It now damages most carburetors. Recently I have been using Simple Green PRO HD with good results. #Generac #GeneratorRepair #Generator #SmallEngineRepair #SmallEngine #DIY #Fixed #Troubleshooting #howto AVR, Alternator, Automatic Voltage Regulator, Broken Rotor Wire, Broken Wire, Carburetor Clean, Critter, Dirty Carburetor, Fixed, Fuel Gauge Replacement, Generator, Hack, Hertz, High Voltage, How To, How-To, Insulation Failure, Load Test Fail, Load Test, Low Oil, Magic Smoke, No Oil, No Power, Ohms, Open Circuit, Parts or Repair, Parts, Power Quality, Repair, Resistance Test, Rust in Gas Tank, Rusted Tank, Scrap, Small Engine, Speed Adjustment, THD, Torch Spark Plug, Total Harmonic Distortion, Troubleshooting, Valve Adjustment, Voltage Control, Voltage Regulator, Water in Fuel, Will Not Start, Won't Run 0:00 Introduction 1:42 Triage 5:02 Valve Adjustment 11:00 Fuel is Always an Issue 25:45 First Start 27:06 Finding the Generator Fault 35:03 Stator Removal 40:33 Locating the Break 42:33 Rotor Repair? 54:59 Evicting the Critter 56:56 Stator Installation 1:01:35 Testing the Band-Aid 1:02:17 Speed Adjustment 1:03:44 Getting it Together 1:07:12 Fuel Tank Repair 1:22:59 Load Test Attempt 1:24:34 Over Voltage 1:25:16 Voltage Regulator Swap 1:26:42 I Let the Magic Smoke Out 1:27:09 Switching Back the AVR 1:29:14 Is It Dead? 1:31:20 Full Load Test 1:34:35 Speed Adjustment 1:35:23 Conclusion