Video Description

They said it couldn’t be done. A table saw sled that NEVER wears out. Perfect cuts with zero tearout, EVERY time, FOREVER. Perfect regular AND dado cuts, of any size, on the SAME sled. Box joint jigs you can install and remove as needed. A fence that you can perfectly align, without any math, in less than 3 seconds. Impossible, you say? Learn how I put a completely new spin on the entire concept of a table saw sled and created… The “Impossible” Table Saw Sled! Are you ready to make the very last sled you’ll ever need to build? Let’s do this thing! Discuss, ask questions, and share pics of your build with the community! https://www.patreon.com/chats/957f0e290523449a8f681e4d44657630 Check out these awesome Bambu Lab 3D printers I used to make this (affiliate links to make me stinkin’ rich 🤑): P2S: https://www.awin1.com/cread.php?awinmid=46345&awinaffid=2527591&ued=https%3A%2F%2Fbambulab.com%2Fen-us%2Fp2s H2D: https://www.awin1.com/cread.php?awinmid=46345&awinaffid=2527591&ued=https%3A%2F%2Fbambulab.com%2Fen-us%2Fh2d Files for all the parts shown in the video (33 in all) are available on my Patreon (no membership required): https://www.patreon.com/posts/146328939 - 8 Zero-Clearance Inserts, both long and short versions, compatible with either #8 wood screws or 1/4-20 cap screws - 12 Box Joint Inserts in 1/4", 3/8" and 1/2" sizes, both long and short versions, compatible with either #8 wood screws or 1/4-20 cap screws), -10 jigs to help you build the system, - And a few extras thrown in! (IMPORTANT: These are offered under a Standard Digital Non-Commercial License, which is included with the download. Please read it - it's short and contains important information.) Ready to use pre-printed parts are available from Wittworks for a limited time: https://wittworks.shop/collections/bkw Fully illustrated step-by-step build plans for the base system are also available: https://www.patreon.com/posts/impossible-table-147593545 Find me on: Patreon: https://www.patreon.com/BustedKnuckleWoodworks Instagram https://www.instagram.com/bustedknucklewoodworks Facebook https://www.facebook.com/bustedknucklewoodwork Huge shout-outs to Dustin Beeson @BearhawkStudio , Tom Thurner @coolabahwoodworking , and Suman Sarker @WoodcraftBySuman for their invaluable input. Many thanks to Canyon Fire Tools @CanyonFireTools for the really cool T-Fence Micromag Adjuster (that thing rocks, go buy one: https://canyonfiretools.com ) Bill of Materials: Plywood (check your local lumber supplier, and be sure to confirm the proper thickness before purchasing): - plywood, 12 mil, 30” x 24” - plywood, 6 mil, 30” x 24” - plywood, 18 mil, 3-1/2” x 30” - plywood, 6 mil, 3-1/2” x 30” - plywood, 18 mil, 3-1/2” x 8” (2 pieces) Hardware: - #8 1/2” wood screws https://amzn.to/4aK7aDw - #8 1-1/2” wood screws https://amzn.to/48Ar6aw Threaded inserts (optional): - Threaded inserts, 1/4-20 x 10mm https://amzn.to/3NcQYAQ - Hex socket cap screws, 1/4-20 x 1/2” https://amzn.to/44lkMkJ For our metric friends (optional): - Threaded inserts, M6 x 1.0 x 10mm https://amzn.to/4spQkAv - Hex socket cap screws, M6 x 1.0 x 10mm https://amzn.to/4j7FcUz For T-track (optional): - T-track https://amzn.to/4q6zeFD - T-bolts https://amzn.to/48zJQHj - T-bolt knobs https://amzn.to/3KrEPr7 - #6 1/2” wood screws https://amzn.to/44XT4L6 Chapters: 00:00 The last sled you’ll ever need to build 02:28 Building the base 07:58 Building the front fence 08:42 Building the back fence 11:36 Printing the first parts 13:13 How the inserts work 16:44 Using threaded inserts (optional) 18:22 Making dado cuts 19:05 Making box joints 19:49 Where to get the parts, files, and plans #woodworking #diy #tablesawsled #crosscutsled #zeroclearance #boxjoints #dado #3dprinting #bambulab #bambulabP2S #bambulabh2d #makerworld #bambuhandy (Some of the links that appear in this description may be affiliate links that help support the channel. If you click a link and make a purchase, I may earn a commission at no extra cost to you.)